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Generation 3 Pajero NM - NP Models 2000 - 2006

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  #1  
Old 27-09-15
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wazza1965 wazza1965 is offline
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Default Pajero 3.2lt Rebuild

Hi Guys
I have been asked to start a build thread of my NM Pajero which I have modded front to back over the last ten years. We have done various engine mods over the last few years but it is now time to get serious and start fresh with a performance build up. Will post pics of the full build over the next week. A big shout out to the guys Rob and Westy at Brisbane Tuning & Turbo Centre for all their planning and dedication to this build up and Les from fat pipes for the exhaust manifold / turbo setup and all plumbing, exhaust etc.
Pic's showing old to new turbo setup, new ceramic coated pistons, huge gudgeon pins, brand new head with three angle valve job, new valves heavy springs ect, and new turbo setup.
Attached Images
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File Type: jpg IMG_5629.jpg (157.1 KB, 717 views)
File Type: jpg IMG_5631.jpg (135.2 KB, 677 views)
File Type: jpg IMG_5666.jpg (188.8 KB, 679 views)
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NM2002 Exceed DID. Safari Snorkel, Garrett GTX2863R Turbo, HPD Intercooler, Synergy / Turbosmart controllers, Mandrel 3" Exhaust Pyro, Built auto, ECB Bar with 12,000lb Winch & Dyneema rope, Rotronic battery system, 2x 120Amp/h AGM AUX batteries, Lovell 2", Airbags, Rhino AT2012, Fiamma Awning. 4x IPF spots 120w HID inserts. Alpine NAV Bluetooth with Type R sound system, UHF Uniden UH8080NB, Couplertec. Rear draw system, 1500w inverter. ARB twin comp / tank, ARB Locker. Evakool. NASA BM-1.
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  #2  
Old 27-09-15
rotare rotare is offline
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Awesome. Sounds like it will be a great read
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  #3  
Old 27-09-15
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wazza1965 wazza1965 is offline
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Default Few more pics

Just a few more pics.
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File Type: jpg IMG_5627.jpg (145.3 KB, 458 views)
File Type: jpg IMG_5678.jpg (187.1 KB, 486 views)
File Type: jpg IMG_5677.jpg (187.2 KB, 447 views)
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NM2002 Exceed DID. Safari Snorkel, Garrett GTX2863R Turbo, HPD Intercooler, Synergy / Turbosmart controllers, Mandrel 3" Exhaust Pyro, Built auto, ECB Bar with 12,000lb Winch & Dyneema rope, Rotronic battery system, 2x 120Amp/h AGM AUX batteries, Lovell 2", Airbags, Rhino AT2012, Fiamma Awning. 4x IPF spots 120w HID inserts. Alpine NAV Bluetooth with Type R sound system, UHF Uniden UH8080NB, Couplertec. Rear draw system, 1500w inverter. ARB twin comp / tank, ARB Locker. Evakool. NASA BM-1.
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  #4  
Old 27-09-15
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Great stuff wazza will be watching your build closely! Fat pipes do some fantastic exhaust systems I have one of there twin 3" systems on my LS1. Keep us posted with updates as I'm sure your build will attract alot of attention
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MY05 NP DID GLS,Custom Front&Rear Bars,Custom Side Steps,EWX Runva Winch,2"lift (Bilsteins&Lovells), Rear Polys,Chip-It Chip with EGT Gauge,Beaudesert Exhaust System, 285/75R16 BFG KM2's,Allied Rims, Custom False Floor & MSA Drop Slide, 80Lt Engel, Safari Snorkel,Rally 4000 HID's,Baja Designs 20" LED Light Bar,Bushskinz Intercooler,Sump&Tranny Plates,4.3 Ratio Diffs,Diff,Tranny&Transfer Breather Kit, Dual Battery System in seat well,ARB Compressor,Cross country TMIC,NM 4M41
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  #5  
Old 27-09-15
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Cool thread! Will be watching
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  #6  
Old 28-09-15
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After looking at many different turbo options and under advise from Westy we have decided to use a Garrett GT2560R turbo to replace the original. I still do a heap of off road driving / towing and low down torque and early spooling is more important than all out top end HP number at this stage. We could have used a GT2860RS or bigger turbo to achieve a much higher HP figure but you would need 2500rpm to start to achieve positive boost which would be hopeless for low range crawling and would induce way to much lag. This turbo being a ball bearing etc. will spool positive boost from a low 1400rpm and wind on much higher into the rev range when the original would simple become inefficient and die off. A big thank you to Westy for his continual advise on this as I would probably gone with the bigger turbo and very much regretted it later for normal driving
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File Type: jpg 466541-1&4comp.jpg (164.7 KB, 257 views)
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NM2002 Exceed DID. Safari Snorkel, Garrett GTX2863R Turbo, HPD Intercooler, Synergy / Turbosmart controllers, Mandrel 3" Exhaust Pyro, Built auto, ECB Bar with 12,000lb Winch & Dyneema rope, Rotronic battery system, 2x 120Amp/h AGM AUX batteries, Lovell 2", Airbags, Rhino AT2012, Fiamma Awning. 4x IPF spots 120w HID inserts. Alpine NAV Bluetooth with Type R sound system, UHF Uniden UH8080NB, Couplertec. Rear draw system, 1500w inverter. ARB twin comp / tank, ARB Locker. Evakool. NASA BM-1.
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  #7  
Old 28-09-15
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What are you doing with the intercooler?
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  #8  
Old 29-09-15
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Quote:
Originally Posted by redrock View Post
What are you doing with the intercooler?
Hi Redrock. We are using the front mount kit from HPD. Thats the top pipe you can see in the previous engine bay picture. Installed it to test before removing engine to see how it performed. The results were very impressive.
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File Type: jpg image.jpg (43.0 KB, 319 views)
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NM2002 Exceed DID. Safari Snorkel, Garrett GTX2863R Turbo, HPD Intercooler, Synergy / Turbosmart controllers, Mandrel 3" Exhaust Pyro, Built auto, ECB Bar with 12,000lb Winch & Dyneema rope, Rotronic battery system, 2x 120Amp/h AGM AUX batteries, Lovell 2", Airbags, Rhino AT2012, Fiamma Awning. 4x IPF spots 120w HID inserts. Alpine NAV Bluetooth with Type R sound system, UHF Uniden UH8080NB, Couplertec. Rear draw system, 1500w inverter. ARB twin comp / tank, ARB Locker. Evakool. NASA BM-1.
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  #9  
Old 29-09-15
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wazza1965 wazza1965 is offline
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Quote:
Originally Posted by seadie View Post
Great stuff wazza will be watching your build closely! Fat pipes do some fantastic exhaust systems I have one of there twin 3" systems on my LS1. Keep us posted with updates as I'm sure your build will attract alot of attention
Yes seadie Les and the boys do some awesome stuff. They have done a heap for myself over the years and all of it first class.
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NM2002 Exceed DID. Safari Snorkel, Garrett GTX2863R Turbo, HPD Intercooler, Synergy / Turbosmart controllers, Mandrel 3" Exhaust Pyro, Built auto, ECB Bar with 12,000lb Winch & Dyneema rope, Rotronic battery system, 2x 120Amp/h AGM AUX batteries, Lovell 2", Airbags, Rhino AT2012, Fiamma Awning. 4x IPF spots 120w HID inserts. Alpine NAV Bluetooth with Type R sound system, UHF Uniden UH8080NB, Couplertec. Rear draw system, 1500w inverter. ARB twin comp / tank, ARB Locker. Evakool. NASA BM-1.
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  #10  
Old 30-09-15
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Great buildup! Watching this thread too.
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