Pajero 4WD Club of Victoria Public Forum Pajero 4WD Club of Victoria Public Forum

Go Back   Pajero 4WD Club of Victoria Public Forum > Vehicles > Generation 2 Pajero

Generation 2 Pajero NH - NL Models 1991 - 2000

Reply
 
Thread Tools Display Modes
  #1  
Old 4 Weeks Ago
Jamiec Jamiec is offline
Junior Member
 
Join Date: Apr 2019
Location: Auckland
Posts: 7
Default URGENT HELP - Rebuild manual transfer case with auto internals

Hi all
Sorry to spam.

Ongoing transfer case issues

3500 Petrol Manual V25

1st replacement transfer case supplied, turned out to be auto (560 length) (Same as current)

2nd supplied is manual but much shorter than it should be (490 length)

Looking to rebuild my case with the auto internals (Chain has snapped)

I read somewhere that this can be done. Someone please confirm for me

Truck is pre sold, awaiting pickup tomorrow. Currently sitting in the mechanic in pieces
Attached Images
File Type: jpg 192_Uncategorized_34016c6b-949d-4a6c-a7fe-aa50000564f8_9.jpg (107.8 KB, 29 views)
File Type: jpg 194_Uncategorized_dac17be7-4c05-4e61-98c3-aa500005f0fd_9.jpg (104.3 KB, 26 views)
File Type: jpg 195_Uncategorized_c20fc8e0-7ad6-4576-af94-aa5000063ac0_9.jpg (152.0 KB, 24 views)
File Type: jpg 201_Uncategorized_9a15af7a-4d5d-4e92-8c0a-aa500006690b_9.jpg (114.1 KB, 25 views)
File Type: jpg 196_Uncategorized_1c852324-14e5-4b19-9756-aa500003ca06_3.jpg (170.6 KB, 24 views)
Reply With Quote
  #2  
Old 4 Weeks Ago
erad erad is offline
Valued Member
 
Join Date: Mar 2015
Location: Cooma NSW
Posts: 2,439
Default

This isn't of much direct help to you, but my dim recollections tell me that the manual transfer box had a neutral position on the lever, whilst the auto did not - it went directly from 2H to 4H with no stop in between.
Reply With Quote
  #3  
Old 4 Weeks Ago
Dongskie2's Avatar
Dongskie2 Dongskie2 is offline
Member
 
Join Date: Dec 2016
Location: Manila & Berwick
Posts: 136
Default

Does it matter if it's the 2.5 diesel?

Auto, 2H to 4H directly.
Attached Images
File Type: jpg 00135 (1).jpg (135.8 KB, 15 views)
__________________
Nothing beats Doing It Yourself.... Tuned 4M40 and 4D56T WIP
Reply With Quote
  #4  
Old 4 Weeks Ago
Jamiec Jamiec is offline
Junior Member
 
Join Date: Apr 2019
Location: Auckland
Posts: 7
Default

I read only the 2.8td and 3.5 petrol are the same

Proceeding to try build one out of 3 but spine counts are all different

Hopefully just replace parts in the rear half of the box provided rear spines are same count and leave the main internals....

Will let you know the outcome
Reply With Quote
  #5  
Old 3 Weeks Ago
Jamiec Jamiec is offline
Junior Member
 
Join Date: Apr 2019
Location: Auckland
Posts: 7
Default

So to follow through with an answer..

2.8TD and 3.5 Petrol transfer cases are the same. Referred to as the 'big box'

Auto internals can be sacrificed to rebuild a manual case
Reply With Quote
  #6  
Old 3 Weeks Ago
nj swb's Avatar
nj swb nj swb is offline
Resident
 
Join Date: Jun 2007
Location: Adelaide
Posts: 5,367
Default

Quote:
Originally Posted by Jamiec View Post
So to follow through with an answer..

2.8TD and 3.5 Petrol transfer cases are the same. Referred to as the 'big box'

Auto internals can be sacrificed to rebuild a manual case
Good to know. Thanks for updating.
__________________
NT Platinum. DiD Auto with 265/70R17 Toyo MT, Lift, Lockers, Lockup Mate, 3.15 gears, LRA Aux tank, bullbar, winch, lights, lots of touring stuff. Flappy paddles. MMCS is gone!

Project: NJ SWB. 285/75R16 ST Maxx, 2" OME suspension, 2" body lift, ARB 110, 120l tank, bullbar, scratches, no major dents. Fully engineered in SA. NW DiD & auto in place - a long way to go....
Reply With Quote
Reply

Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump

Similar Threads
Thread Thread Starter Forum Replies Last Post
Auto to Manual conversion and or transfer case LeisureSuitLarry PA Challenger 1998 - 2006 0 03-01-17 02:22 AM
transfer case swap,manual to auto plecman Mechanical 5 30-04-12 10:23 AM
URGENT HELP Needed to fill oil in transfer case t-rex1995 Generation 1 Pajero 6 15-11-11 07:27 PM
Transfer Case Auto/Manual nervis Generation 3 Pajero 5 05-09-11 07:15 AM
Transfer Case Rebuild Prime Mechanical 0 01-03-11 08:47 PM


All times are GMT +10. The time now is 06:56 AM.


Powered by vBulletin® Version 3.8.9
Copyright ©2000 - 2019, vBulletin Solutions, Inc.