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Generation 4-2 Pajero NT model 2009 - 2011

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Old 1 Week Ago
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ticky ticky is offline
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Default Nt battery tray repair

The PLASTIC BATTERY TRAY, What were MM thinking. If yours hasn't failed yet, it most likely will.

So here is a simple $30 fix.

https://www2.pajeroclub.com.au/forum...1&d=1557643619

Remove the Battery Tray (3 x 8mm bolt and 1 x 6mm Bolt) and cut off the Rear lip. Trim the sides a little to remove the round corner. I used an Oscillating multi tool.

https://www2.pajeroclub.com.au/forum...1&d=1557643619

cut out the front corners of the battery tray

https://www2.pajeroclub.com.au/forum...1&d=1557643619


There are 4 little lumps the need to be trimmed back. this will reveal the 4 square holes.



Cutting out the corners and removing the original hold down lugs and the 4 little bumps on the sides allows the new tray to fit flat on the original tray.
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2009 NT VRX, Rear Battery Pack, 18" Bridgestone D-697, SPVi EGR mod, BushSkinz Intercooler & Sump Plates. GME 3550, HID HB's and 22"LED Bar, Pioneer Avic F80DAB Audio/Coms/Nav system MM4x4 TC Lockup Mate. & 1/2 tank of Diesel

Pretty Stock but very Capable

Wish List: SMART Winch Bar & Winch, Snorkel, Diff Breathers, & 1/2 tank of Diesel

Last edited by ticky; 1 Week Ago at 07:29 PM.
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Seigried Seigried is online now
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Yup
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ticky ticky is offline
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I did a similar fix to Seigried, but I wasn't aware of his thread.

Super Cheap sell 2 sizes of these, the big one is about $26


I clamped the modified original and the new tray together for drilling, then drilled through the original mounting holes and through the new tray.


The original Tray is not flat so I made spacers to fit between the new tray and the old at the mounting points.


I bought a 4pk of Stainless Seel M8 x 60 counter sunk security screws from Bunnies to replace the original bolts. The one closest to the engin screwed straight in but I had to cut about 20mm of the other 2. The counter sink pulled down nice and the reason I selected these bolts was their flat socket head.. Stainless steel is never a bad idea IMO.



The battery ended up the thickness of the new tray higher than original, about 1mm.


Steve
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File Type: jpg IMG_8426.jpg (130.4 KB, 24 views)
File Type: jpg IMG_8427.jpg (139.7 KB, 20 views)
File Type: jpg IMG_8429.jpg (193.3 KB, 25 views)
File Type: jpg IMG_8431.jpg (134.3 KB, 19 views)
__________________
2009 NT VRX, Rear Battery Pack, 18" Bridgestone D-697, SPVi EGR mod, BushSkinz Intercooler & Sump Plates. GME 3550, HID HB's and 22"LED Bar, Pioneer Avic F80DAB Audio/Coms/Nav system MM4x4 TC Lockup Mate. & 1/2 tank of Diesel

Pretty Stock but very Capable

Wish List: SMART Winch Bar & Winch, Snorkel, Diff Breathers, & 1/2 tank of Diesel
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