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  • jvdkooij
    Junior Member
    • Sep 2016
    • 32
    • the Netherlands

    Uaz 452

    Well, I am reading this forum for some time as we started with a Montero, but to expand our business we bought an UAZ 452 last week.
    I am not sure anybody here will be intersted but as I already translated it, I thought to post it here too.

    So last week I went to Siberia to finally buy an UAZ 452 Buhanka.

    We already searched the web but selecting a car from some pictures does not work.

    As my flight was to Novosibirsk and I arrived early in the morning, we had chosen two interesting cars to look at in that city.
    Unfortunately, we noticed that the cars looked much better on pictures than in realtiy.
    The first had a lot of updates to the technology, such as the installation of power steering but the outside was rusted and had holes. So, we skipped this one.

    We were looking for a decent bus and it should look good inside as well as outside as we take guests on our trips.
    The second one I actually liked very much from the pictures, but as the car was not sold fast enough according to the owner, he started to use it to transport building materials for his house. So, in the meantime, it did not look like the pictures anymore. Too bad, but there is nothing to do about it.

    So, we looked again on the internet, a car that actually didnt made the cut earlier due to the lack of seats came back in the picture. So we called the owner and made an appointment. This car looked good, no rust and no holes. A big roof rack and stairs on the backside, which are very interesting options for us.
    The inside looked ok even though we were planning to do the inside again.
    We could not find any problems at all, the cardanaxl to the front was new and the engine ran well.

    IMG_0967 by Jaap van der Kooij, on Flickr

    After some discussion, we decided to make an offer that was happily accepted.
    We made a contract and the car was ours.
    In the evening we drove back to Barnaul where our flat is.
    During the trip, we found one problem.
    According to the car, I was driving about 85km/hr but my friend wondered why I was driving so terribly slow. Only 60km/hr according to the Montero.
    After thinking about it, the problem is due to the tyres, there are 205/75 / r15 mounted, which are actually for a Lada Niva or similar. After some calculation it turned out that these tires are definitely 6 cm too low.
    IMG_0971 by Jaap van der Kooij, on Flickr

    Tyres are quite new, so we will use them for the trip in August, probably in spring we will replace them with 31” tyres.

    IMG_0968 by Jaap van der Kooij, on Flickr

    Next day we didnt do much as I was a bit tired from travelling and running around the whole day chasing cars.

    After that we started looking for more seats. Our plan is to put in 6 seats, 2 were included so we needed 4 more. After visiting some junkyards, we decided that was not the way to go , very dirty seats and not 4 the same of course. We visited a workshop specialised in another brand and they had reasonable nice seats but in het end we just bought some second hand original UAZ seats quite cheap.

    1472960904048_default by Jaap van der Kooij, on Flickr

    We visited a shop specialized in UAZ were we bought new interior, sides and ceiling, and some plastic caps to cover some not nice parts. A new sidemirror for 200 rub and a new keylock to start and we could start with the built.
    IMG_0954 by Jaap van der Kooij, on Flickr

    But first to our next appointment at the workshop. This guy is specialized in UAZ and very nice. He checked quickly our car and told us it was a good buy but it will need some work.

    Preparing:

    IMG_0961 by Jaap van der Kooij, on Flickr

    I thought this was a bit too much lift

    IMG_0965 by Jaap van der Kooij, on Flickr

    Toolbuddy in Russia

    IMG_0966 by Jaap van der Kooij, on Flickr

    At 17:00 we could pick up the car from the workshop. We had a long talk with the owner of the workshop. Well, my friend talked to the owner and translated bits and pieces for me, as my Russian is quite badly. Nevertheless we had a lot of fun. We also found out that a lot of locals liked it very much that some crazy dutch guy was driving an UAZ, we got discounts in several places even without asking for it.

    First things first, so I made some pictures of the state we bought the car.

    Our well equipped dashboard.
    The reservoir is from the brake fluid, easy to check.

    IMG_0953 by Jaap van der Kooij, on Flickr

    The engine, it is placed in between the driver and the passengerseat:

    IMG_0938 by Jaap van der Kooij, on Flickr

    high/low gear and switching from 2wd to 4wd.

    IMG_0939 by Jaap van der Kooij, on Flickr

    Entrance of the cab.

    IMG_0932 by Jaap van der Kooij, on Flickr

    Front of the cab, we got also an extra set of wheels but they are not good.

    IMG_0931 by Jaap van der Kooij, on Flickr

    The Back

    IMG_0929 by Jaap van der Kooij, on Flickr

    frontaxl

    IMG_0928 by Jaap van der Kooij, on Flickr

    Next the registration of the car on our name

    IMG_0973 by Jaap van der Kooij, on Flickr

    After this we started finally the built.

    IMG_0978 by Jaap van der Kooij, on Flickr

    IMG_0977 by Jaap van der Kooij, on Flickr

    IMG_0976 by Jaap van der Kooij, on Flickr

    IMG_0974 by Jaap van der Kooij, on Flickr

    Upperwall in between driver and cab has been removed.

    IMG_0959 by Jaap van der Kooij, on Flickr

    IMG_0958 by Jaap van der Kooij, on Flickr

    Fitting the seats, they will be restored.

    IMG_1003 by Jaap van der Kooij, on Flickr

    IMG_1002 by Jaap van der Kooij, on Flickr

    Seats are completely taken apart now, we bought a window for the roof, to get some more airflow in the car (it can be hot in Siberia too ) and to have some more light. We ordered some windows because the current ones are leaking.
  • starjunk
    Valued Member
    • Mar 2011
    • 653
    • Sydney

    #2
    That is VERY cool! Can't wait to see how the project progresses. I love old unusual vehicles!
    '92 NH GLS LWB 3.0V6 A/T ...sold Please DON'T consider
    '06 NP VR-X LWB Turbo Diesel Sports A/T..sold Please consider
    '96 NJ GLX LWB Turbo Diesel M/T..sold . Loved that car
    '08 NS GLX LWB Turbo Diesel M/T...daily driver. Wake up and Drive!

    Comment

    • jvdkooij
      Junior Member
      • Sep 2016
      • 32
      • the Netherlands

      #3
      The team in Siberia is working very hard to prepare the car.

      We bought/ordered a lot of new parts. New covers for the seats, windows, plastic caps for the fuellines in the cabine, some extra fuses as there are almost none installed, isolation, sunshades, foam for the ceiling, and cover for the wall we will put between cabine and cargo part.

      New (sliding) windows

      IMG_1019 by Jaap van der Kooij, on Flickr

      Cover for the wall

      IMG_1020 by Jaap van der Kooij, on Flickr

      Isolationmaterial

      IMG_1021 by Jaap van der Kooij, on Flickr

      Sunshades

      IMG_1022 by Jaap van der Kooij, on Flickr

      Cover for the fuellines

      IMG_1024 by Jaap van der Kooij, on Flickr

      New parts for the seats

      IMG_1025 by Jaap van der Kooij, on Flickr

      Fuses, almost none installed at the moment

      IMG_1026 by Jaap van der Kooij, on Flickr

      Nicely colored box for spare parts

      IMG_1015 by Jaap van der Kooij, on Flickr

      The seats are completely taken apart. The frame has been sanded and painted black again. The covers are on their way from St. Petersburg so we have to wait with that.

      IMG_1010 by Jaap van der Kooij, on Flickr

      The ceiling has been cleaned as far as possible. We put new foam. We will wait till the new windows are mounted and then we can continue with the ceiling.

      IMG_1013 by Jaap van der Kooij, on Flickr

      During the last days we made a hole in the roof, to fit our new sunroof. We will have some more light and fresh air in the car.

      Making the hole

      IMG_1016 by Jaap van der Kooij, on Flickr

      As a decent saw was not available we drilled a lot of holes for the round corners.

      IMG_1018 by Jaap van der Kooij, on Flickr

      Inspection

      IMG_1011 by Jaap van der Kooij, on Flickr

      Our old, original windows were leaking, As we will replace the whole interior with a new one, we had to solve this first. The major part of the leakages were on the moving parts of the windows. After some searching we found very nice sliding windows.

      First we removed all windows that should be replaced.

      IMG_1028 by Jaap van der Kooij, on Flickr

      IMG_1029 by Jaap van der Kooij, on Flickr

      For the night we put some cover over the car as it was not sure we got rain or not.

      IMG_1031 by Jaap van der Kooij, on Flickr

      First new window mounted!

      IMG_1032 by Jaap van der Kooij, on Flickr

      IMG_1034 by Jaap van der Kooij, on Flickr

      image3 by Jaap van der Kooij, on Flickr

      The ladies working hard.

      IMG_1036 by Jaap van der Kooij, on Flickr

      IMG_1037 by Jaap van der Kooij, on Flickr

      IMG_1038 by Jaap van der Kooij, on Flickr

      Second window finished

      image2 by Jaap van der Kooij, on Flickr

      image1 by Jaap van der Kooij, on Flickr

      Comment

      • starjunk
        Valued Member
        • Mar 2011
        • 653
        • Sydney

        #4
        Coming along nicely! a lot of effort going in.
        Will you be decking it out as a camper? If yes, then why sunroof and not Pop-top?
        Just an idea.
        '92 NH GLS LWB 3.0V6 A/T ...sold Please DON'T consider
        '06 NP VR-X LWB Turbo Diesel Sports A/T..sold Please consider
        '96 NJ GLX LWB Turbo Diesel M/T..sold . Loved that car
        '08 NS GLX LWB Turbo Diesel M/T...daily driver. Wake up and Drive!

        Comment

        • RUGGA
          Valued Member
          • Nov 2014
          • 1373
          • Adelaide

          #5
          Starjunk, Jaap does guided tours in and around Siberia so this is why all the available seating, Windows and sunroof are of importance.

          Jaap, just make sure the sliding Windows orientation match up to the seating positions as best as can be (if that makes sense). I don't think that style of window has a top or bottom installation only factor.

          Love the project. Certainly looks to be "all hands on deck".
          02 NM 3.2, Auto, Exceed, I/C and sump guards, L&B 2" lift, 265/75/16 OPAT2.

          Comment

          • jvdkooij
            Junior Member
            • Sep 2016
            • 32
            • the Netherlands

            #6
            Thanks Rugga, you are right.
            We organize trips with a max number of 9 guests. As we have the Montero (where 4 people will fit), we need 7 seats next to the driver in the UAZ.

            Windows has no top or bottom installation, in fact the back windows are already "upside down".
            at the divider of this window we will create a wall in the car, so we will have a cargo part.

            We will see how the airflow will be in our August trip. If it is not good enough we can always turn around the front cabine windows. They are not glued or anything, only fixated with some cord.

            By the way, many people in Siberia use the UAZ for camping and hunting. So a lot of them are setup as a camper anyway.

            Comment

            • aussieintas
              Valued Member
              • Feb 2013
              • 2191
              • Sorell, Tasmania

              #7
              Loving this build
              2014 VW Touareg V6 diesel

              Previously
              88 NF Exe SWB 2.6 manual
              92 NH Gls LWB 3.0 auto
              92 NH J-Top 2.5 manual
              99 Landcruiser Gxl 4.5 manual with all the fruit
              95 NJ Gls SWB 3.0 auto
              08 NS Vrx SWB 3.2 auto​

              Comment

              • jvdkooij
                Junior Member
                • Sep 2016
                • 32
                • the Netherlands

                #8
                Well, it is weekend so time to write an update about the progress in Siberia.

                Of course we finished the windows first.

                All windows replaced.
                IMG_1043 by Jaap van der Kooij, on Flickr

                IMG_1044 by Jaap van der Kooij, on Flickr

                We cleaned the wall between the driver and the cabin, when we bought the car there was some self-adhesive carpet. When we removed it, it left a very sticky mess behind. It is removed very nicely.

                before
                IMG_1047 by Jaap van der Kooij, on Flickr

                After
                IMG_1046 by Jaap van der Kooij, on Flickr

                The engine gives a lot of heat, so to keep it under control we applied an isolation layer.

                IMG_1051 by
                Jaap van der Kooij, on Flickr

                IMG_1052 by Jaap van der Kooij, on Flickr

                IMG_1054 by Jaap van der Kooij, on Flickr

                IMG_1061 by Jaap van der Kooij, on Flickr

                All seams are sealed neatly

                IMG_1063 by Jaap van der Kooij, on Flickr

                Jimm wants to help, or drive somewhere…..

                IMG_1065 by Jaap van der Kooij, on Flickr

                As there was only one light in the cabin, we mounted the second one too.

                IMG_1060 by Jaap van der Kooij, on Flickr

                And at the same time we mounted an extra light in the back for the cargo part.

                IMG_1059 by Jaap van der Kooij, on Flickr

                We started the first big job, putting in the new ceiling.

                IMG_1066 by Jaap van der Kooij, on Flickr

                IMG_1068 by Jaap van der Kooij, on Flickr

                IMG_1070 by Jaap van der Kooij, on Flickr

                WhatsApp Image 2017-07-21 at 18.11.48 by Jaap van der Kooij, on Flickr

                WhatsApp Image 2017-07-21 at 18.12.22 by Jaap van der Kooij, on Flickr

                IMG_1076 by Jaap van der Kooij, on Flickr

                WhatsApp Image 2017-07-21 at 15.15.42 by Jaap van der Kooij, on Flickr

                Finishing the roofwindow

                WhatsApp Image 2017-07-22 at 06.12.25 by Jaap van der Kooij, on Flickr

                WhatsApp Image 2017-07-22 at 06.21.30 by Jaap van der Kooij, on Flickr

                WhatsApp Image 2017-07-22 at 07.13.48 by Jaap van der Kooij, on Flickr

                WhatsApp Image 2017-07-22 at 07.14.50 by Jaap van der Kooij, on Flickr

                WhatsApp Image 2017-07-22 at 07.15.46 by Jaap van der Kooij, on Flickr

                Finishing the lights neatly

                WhatsApp Image 2017-07-22 at 08.44.35 by Jaap van der Kooij, on Flickr

                WhatsApp Image 2017-07-22 at 09.28.44 by Jaap van der Kooij, on Flickr

                WhatsApp Image 2017-07-22 at 11.24.34 by Jaap van der Kooij, on Flickr

                WhatsApp Image 2017-07-22 at 11.25.41 by Jaap van der Kooij, on Flickr

                We are happy it is ready, it is a lot of work to get it in neatly, but we did it.
                Last edited by jvdkooij; 22-07-17, 08:37 PM.

                Comment

                • starjunk
                  Valued Member
                  • Mar 2011
                  • 653
                  • Sydney

                  #9
                  thanks for thar RUGGA.
                  Aussieintas, I'm with you on that one. Loving this build!

                  Thinking though that heat from the engine might be desirable in Siberia.... I'm probably wrong, but have this perception of Siberia being a very cold place....
                  '92 NH GLS LWB 3.0V6 A/T ...sold Please DON'T consider
                  '06 NP VR-X LWB Turbo Diesel Sports A/T..sold Please consider
                  '96 NJ GLX LWB Turbo Diesel M/T..sold . Loved that car
                  '08 NS GLX LWB Turbo Diesel M/T...daily driver. Wake up and Drive!

                  Comment

                  • jvdkooij
                    Junior Member
                    • Sep 2016
                    • 32
                    • the Netherlands

                    #10
                    Starjunk,
                    In the winter you want to have a heating of course, we do have 2 in the car (the black box you see close to the wall is the second heater.

                    But for summer you don't need it actually. Temperatures are mostly between 20 and 30+ during the day.
                    Depending on the height we stay, the nights can be colder. Some mornings we do have ice on the tent

                    To give you an impression where we travel in Russia:

                    altai location by Jaap van der Kooij, on Flickr

                    and the number of sunny days:

                    weather chuya steppe by Jaap van der Kooij, on Flickr

                    if it is not allowed to put those pictures , please let me know, then I will remove them of course.

                    Comment

                    • aussieintas
                      Valued Member
                      • Feb 2013
                      • 2191
                      • Sorell, Tasmania

                      #11
                      Great work on the old bus
                      2014 VW Touareg V6 diesel

                      Previously
                      88 NF Exe SWB 2.6 manual
                      92 NH Gls LWB 3.0 auto
                      92 NH J-Top 2.5 manual
                      99 Landcruiser Gxl 4.5 manual with all the fruit
                      95 NJ Gls SWB 3.0 auto
                      08 NS Vrx SWB 3.2 auto​

                      Comment

                      • jvdkooij
                        Junior Member
                        • Sep 2016
                        • 32
                        • the Netherlands

                        #12
                        The ceiling is mounted for 90% now, while the rest will be done while mounting the sidepanels.
                        So, we started with this sidepanels. Although the model of this car is over 50 years old, it seems that every car is unique.
                        We have to customize every panel so it will fit properly.

                        IMG_1114 by Jaap van der Kooij, on Flickr

                        But the result is very good

                        IMG_1119 by Jaap van der Kooij, on Flickr

                        IMG_1121 by Jaap van der Kooij, on Flickr

                        Around the corner

                        IMG_1122 by Jaap van der Kooij, on Flickr

                        And now the rest of the ceiling is finished properly

                        IMG_1124 by Jaap van der Kooij, on Flickr

                        Some tricks are necessary to get the ceiling as we want it.

                        IMG_1125 by Jaap van der Kooij, on Flickr

                        IMG_1128 by Jaap van der Kooij, on Flickr

                        The panels on the doors also look good.

                        IMG_1147 by Jaap van der Kooij, on Flickr

                        From the factory, the doors in the front have no panels mounted, luckily in het set we bought, they are available. This looks much better

                        IMG_1149 by Jaap van der Kooij, on Flickr

                        Ceiling in the front finished

                        IMG_1151 by Jaap van der Kooij, on Flickr

                        All panels are mounted. In the meantime I started looking for other tyres. As I said before, the current tyres are reasonable young but have the wrong size.
                        We will choose between 31”/10.5/R15 or 215/90/R15, not much difference between them.

                        This is the difference between the current tyres and what we would like to have.

                        tyres comparison by Jaap van der Kooij, on Flickr

                        215/90/R15

                        safari 500 by Jaap van der Kooij, on Flickr

                        31”10.5 R15

                        safari 510 by Jaap van der Kooij, on Flickr

                        Probably it will be the 215/90.
                        Last edited by jvdkooij; 28-07-17, 09:06 PM.

                        Comment

                        • nj swb
                          Resident
                          • Jun 2007
                          • 7333
                          • Adelaide

                          #13
                          Nice work! I'm enjoying the pics - thanks for posting.

                          On the selection of tyres, keep in mind that a significant increase in diameter such as this will also affect the scrub radius of your steering, probably making it heavier. It will also increase loads on your steering components, particularly at low speed, and potentially increase "kick-back" through the steering.

                          If this becomes an issue for you, your best solution would be to change the offset of the wheels - I would guess an increase of 10mm or so would help i.e. going to about -50mm offset. I realise this isn't necessarily a simple solution, so you could also consider adding some 10mm wheel spacers, which come with their own risks (and would be illegal in Australia, not that I think you'd be too concerned about that. )
                          NT Platinum. DiD Auto with 265/70R17 ST Maxx, Lift, Lockers, Lockup Mate, Low range reduction, LRA Aux tank, bull bar, winch, lots of touring stuff. Flappy paddles. MMCS is gone!

                          Project: NJ SWB. 285/75R16 ST Maxx, 2" OME suspension, 2" body lift, ARB 110, 120l tank, bullbar, scratches, no major dents. Fully engineered in SA. NW DiD & auto in place - a long way to go....

                          Scorpro Explorer Box

                          Comment

                          • aussieintas
                            Valued Member
                            • Feb 2013
                            • 2191
                            • Sorell, Tasmania

                            #14
                            Again thanks for the update on the build
                            2014 VW Touareg V6 diesel

                            Previously
                            88 NF Exe SWB 2.6 manual
                            92 NH Gls LWB 3.0 auto
                            92 NH J-Top 2.5 manual
                            99 Landcruiser Gxl 4.5 manual with all the fruit
                            95 NJ Gls SWB 3.0 auto
                            08 NS Vrx SWB 3.2 auto​

                            Comment

                            • jvdkooij
                              Junior Member
                              • Sep 2016
                              • 32
                              • the Netherlands

                              #15
                              Originally posted by nj swb View Post
                              Nice work! I'm enjoying the pics - thanks for posting.

                              On the selection of tyres, keep in mind that a significant increase in diameter such as this will also affect the scrub radius of your steering, probably making it heavier. It will also increase loads on your steering components, particularly at low speed, and potentially increase "kick-back" through the steering.

                              If this becomes an issue for you, your best solution would be to change the offset of the wheels - I would guess an increase of 10mm or so would help i.e. going to about -50mm offset. I realise this isn't necessarily a simple solution, so you could also consider adding some 10mm wheel spacers, which come with their own risks (and would be illegal in Australia, not that I think you'd be too concerned about that. )
                              As we will buy the 215/90, they are almost the same width as the current tyres, only a lot higher. I found that they recommend tyres between 29 and 33 inch, so the 215/90 will fit perfectly. Actually they are more like the standard size tyres. So, I don't expect a lot of extra problems with handling the steering. At least no scrubbing. for the rest i canceled my subscription to the gym, not necessary anymore, driving the UAZ will keep me strong and healthy

                              Comment

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