Suspension instal issue

[john pajero]

I've just gotten around to installing a new set of springs and shocks. I have gone with a Lovells/Lovells combination.

The front springs and shocks are pre assembled and are slightly longer than the factory set I am replacing which leads to a fitment problem. I have removed the upper arm and the lower arm is at full droop but I cant align the lower strut eye to the mount.

See attached, any help much appreciated.

[Two Emms]

There should be a little more droop in the arm. You just need to push it down further. Use your boot or lever it (gently) with a bit of wood. An extra pair of hands can help as well. It will still be tight but it can be done.

I had the same when I fitted new struts recently.

[john pajero]

Ok Thanks,
I'll give it a shot

[Two Emms]

....and if you need to tap it into position, be gentle. The eye on the bottom of the strut can be distorted by enthusiastic hammering. If you must hit it, use something wooden and again, be gentle.

[El_Freddo]

It could be a good idea to release the tension on the suspension bushes to avoid tearing them. Once the job is done and the car back on all four, roll it back and forth to settle the weight on the front suspension properly, then do up the bolts to the bushes properly. This tightens them in their proper spot of optimal operation and longevity.

Other option is a set of spring compressors to help reduce the pressure on the strut so you can shorten it and fit the lower mount, then release the spring compressors. Not my most favourite tool to use though!

Cheers

Bennie

[john pajero]

Thanks Guys,

I managed to lever the lower arm down right next to the bump stop with a bit of timber.
Interestingly the passenger side went in without any manipulation while the drivers side had to be forced down about an inch.